It is widely used in the purification and treatment of welding smoke, grinding dust, etc. generated in various welding, polishing, cutting, grinding and other processes involved in the automobile, metallurgy, electronics, shipbuilding, heavy industry, machinery, sheet metal, plastics, rubber, steel, medicine, military industry, papermaking, tobacco, chemical industry, railway, glass and other industries.
A Welding Fume Purifier, also known as a Welding Smoke Extractor or Portable Welding Fume Extractor, is an advanced air filtration system designed to capture, purify, and remove hazardous welding fumes, dust, and smoke produced during industrial welding, cutting, polishing, and grinding operations.
Senotay’s welding fume purifiers are widely used with:
· MIG / MAG welding
· TIG welding
· Arc welding
· Laser welding
· Plasma cutting
· Grinding and polishing operations
They provide powerful filtration to ensure clean indoor air, helping factories comply with occupational health standards.
Welding processes emit harmful gases and micro-particles, including hexavalent chromium, manganese, and lead oxides. Continuous exposure to these emissions causes respiratory diseases, lowers productivity, and damages equipment.
Choosing a Senotay Welding Fume Purifier offers multiple benefits:
Health & Safety: Removes 99.97% of airborne contaminants as small as 0.3 microns.
Regulatory Compliance: Meets international ISO 9001 and CE standards.
Operational Efficiency: Keeps welding sites cleaner, reducing maintenance and downtime.
Cost Effectiveness: Long filter life (5–10 years) and reduced energy consumption save operational costs.
Environmental Protection: Contributes to cleaner air and a sustainable workplace.
Model Type | Air Volume (m³/h) | Motor Power (KW) | Filter Efficiency | Voltage | Dimensions (mm) | Weight (Kg) |
HYC-1500 | 1,000–1,500 | 1.1 | ＞95% | 220V/50Hz | 500×500×750 | 40 |
HYC-3000 | 2,000–3,000 | 2.2 | ＞95% | 380V/50Hz | 500×700×1150 | 60 |
HYC-3000 Pro | 3,000–4,000 | 3.0 | ＞95% | 380V/50Hz | 750×800×1200 | 75 |
HYC-5000 | 4,000–5,000 | 4.0 | 99.97% | 380V/50Hz | 900×900×1250 | 85 |
HYC-6000 | 5,000–6,000 | 5.5 | 99.97% | 380V/50Hz | 1000×950×1300 | 95 |
HYC-7000 | 6,000–7,000 | 7.5 | 99.97% | 380V/50Hz | 1100×1000×1350 | 110 |
HYC-Dual1000 | 1,000×2 | 2.2 | ＞95% | 380V/50Hz | 700×900×1200 | 70 |
HYC-Dual3000 | 3,000×2 | 5.0 | 99.97% | 380V/50Hz | 1000×1100×1350 | 130 |
HYC-Mobility | 1,500 | 1.1 | ＞95% | 220V/50Hz | Portable Design | 35 |
HYC-IndustrialPro | 7,000 | 7.5 | 99.97% | 380V/50Hz | 1200×1100×1400 | 150 |
Physical Dimensions | Performance Ratings | Material & Construction | Operational Data | Certifications & Lifecycle |
Unit Length: 650–1,200 mm | 1,000–3,600 m³/h | Filter Media: Nano-fiber Cartridge / HEPA H13 | 65–78 dB(A) | 6–12 months |
Unit Width: 550–900 mm | −1,200 to −2,500 Pa | Pre-filter Material: Nonwoven Polyester | 20–75 °C | 8–12 years |
Unit Height: 900–1,800 mm | 99.9% @ ≥ 0.3 μm | HEPA Frame Material: Galvanized Steel / ABS | 80 °C | Up to 400,000 |
Arm Diameter: Ø140–Ø180 mm | 70–85% (with activated carbon) | Cabinet Material: Q235 / SS304 | 1,400–3,000 rpm | ISO 9001 / CE |
Arm Length: 1.5–3.0 m | 18–25 m/s | Seal Material: EPDM / Silicone | 0.75–3.0 kW | OSHA / NIOSH |
Inlet Flange Size: DN150–DN250 | 1,500–2,800 Pa | Cabinet Thickness: 1.5–3.0 mm | 220V/380V, 50–60 Hz | IP54 |
Bolt Circle Diameter (BCD): 200–350 mm | 8–20 kg | Surface Coating: Epoxy Powder Coating | 85–260 kg | 600–1,200 hours |
Unit Footprint Area: 0.45–1.2 m² | < 2 mg/m³ | Caster Type: Heavy-duty PU Wheels | 30–70 Nm | > 1,000,000 |
Senotay designs durable and reliable welding fume purifiers manufactured using high-quality industrial materials.
Material Properties
Carbon Steel Body (Q235/Q345) – durable and impact-resistant.
Stainless Steel Options (304/316) – corrosion-resistant for special applications.
Powder-Coated Surface – enhances corrosion and wear resistance.
High-Efficiency HEPA / Cartridge Filters – 99.9% capture efficiency.
Property | Specification | Description |
Filtration Efficiency | ≥99.9% | HEPA/cartridge filter efficiency. |
.Motor Power | 1.5–7.5 kW | Depends on model. |
Airflow | 1,200–4,500 m³/h | Strong extraction performance. |
Noise Level | ≤ 72 dB | Optimized for quieter operation. |
.Structural Strength | High | Rigid steel frame construction. |
Surface Treatment | Powder coating | Anti-rust & long service life. |
The working principle of a Welding Fume Purifier relies on negative pressure suction and multi-stage filtration:
Fume Capture: The flexible extraction arm and dust hood draw in contaminated air from the welding source.
Pre-Filtration: A flame-retardant net stops sparks and large particles from entering the chamber.
Fine Filtration: High-efficiency pleated HEPA cartridge filters trap fine particulate matter and toxic gases.
Automatic Pulse Cleaning: The pulse jet system releases compressed air bursts to clean the filters, ensuring continuous operation.
Air Discharge: Purified air is released back into the workspace or ventilation system, maintaining safe air circulation.
99.97% filtration efficiency for particles ≥0.3μm.
Equipped with 2.2KW – 7.5KW motors delivering up to 7,000 m³/h airflow.
Low noise and compact design for mobility.
Automatic pulse dust cleaning for maintenance-free operation.
Flame-retardant filter materials ensure maximum safety.
Universal suction arm with 360° flexibility.
Durable steel enclosure built for industrial conditions.
Component | Function & Benefit |
Pleated HEPA Filter Cartridges | Ultra-fine filtration with 99.97% efficiency, fire-resistant and long-lasting. |
Pulse Jet Cleaning System | Automates filter cleaning without interrupting operation. |
Flexible Extraction Arm | 360° adjustable arm ensures precise source capture. |
Industrial Centrifugal Fan | Provides strong suction up to 19,000 Pa. |
Flame Retardant Pre-Filter Net | Prevents sparks and coarse dust from entering. |
Mobility Package (Casters) | Easy movement and station locking. |
Steel Enclosure | Protects internal components and ensures long operational life. |
Position the Unit near the welding station.
Connect Extraction Arm securely to the inlet.
Plug Power Supply—choose 220V or 380V based on model.
Adjust Hood Angle to the welding point for optimal suction.
Start Operation and enable pulse cleaning mode for automatic dust removal.
Periodic Check: Clean dust drawer and inspect filters quarterly.
At Hebei Outai Environmental Protection Equipment Co., Ltd., technical excellence drives every Welding Fume Purifier:
Two decades of engineering experience in air filtration and dust removal systems.
Advanced CNC manufacturing and laser cutting technology for precision assembly.
Smart control systems reduce compressed air usage by 30%.
ISO 9001-certified production ensures consistent quality.
Customized OEM & ODM services for international clients.
Our technical innovations guarantee durable construction, energy efficiency, and stable performance in all industrial environments.
Q1: How often should filters be replaced?
answers: Filters typically last 5–10 years depending on usage. The pulse cleaning system extends filter life significantly.
Q2: Is the Welding Fume Purifier portable?
answers: Yes, Senotay offers portable welding fume extractors equipped with wheels and flexible arms.
Q3: Can it handle multiple workstations?
answers: Yes, dual-arm and centralized systems are available for large-scale industrial setups.
Q4: Does it remove toxic gases as well as smoke?
answers: Yes, our multi-stage filters capture gases, fumes, and particulates effectively.
Q5: Why choose Senotay as your welding fume purifier manufacturer in China?
answers: With over 20 years of industry expertise, Senotay combines innovative design, international certifications, and unrivaled durability—making it a trusted welding fume purifier manufacturer in China.
