The Air Purifier: Your Breath of Fresh Air
An air purifier is a smart device that continuously cleans the air in your room. It works by pulling in airborne pollutants—like dust, pollen, pet dander, smoke, and odors—and trapping them in advanced filters. The result is freshly purified air that's healthier to breathe, creating a cleaner, more comfortable living environment for you and your family.
What Is a Thermal Oxidizer?
A Thermal Oxidizer (also known as a thermal incinerator) is a highly efficient VOC abatement system designed to eliminate volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and industrial waste gases.
By heating contaminated air at elevated temperatures (typically 750°C–1100°C) with sufficient oxygen, the pollutants oxidize into harmless carbon dioxide (CO₂) and water vapor (H₂O).
At HEBEIOUTAI Environmental Protection Equipment Co., Ltd. (Senotay), we specialize in the design, engineering, and manufacturing of energy-efficient Thermal Oxidizers that ensure reliable industrial waste gas purification and full compliance with environmental standards worldwide.
Types of Thermal Oxidizer – Specification Table
Type No. | Gas Flow (Nm³/h) | Inlet VOC Conc. (mg/m³) | Operating Temp (°C) | VOC Removal (%) | Heat Recovery (%) | Application Field |
TO-1000 | 1,000 | ≤2000 | 780 | 99.5 | 90 | Printing Workshops |
TO-3000 | 3,000 | ≤2500 | 800 | 99.7 | 91 | Coating Lines |
TO-5000 | 5,000 | ≤3500 | 820 | 99.8 | 92 | Paint Manufacturing |
TO-8000 | 8,000 | ≤4000 | 850 | 99.9 | 93 | Automotive Industry |
TO-10000 | 10,000 | ≤5000 | 870 | 99.9 | 94 | Electronics Assembly |
TO-15000 | 15,000 | ≤6000 | 900 | 99.9 | 95 | Chemical Plants |
TO-20000 | 20,000 | ≤7000 | 920 | 99.9 | 95 | Petrochemical Industry |
TO-25000 | 25,000 | ≤8000 | 950 | 99.9 | 96 | Resin and Adhesive Plants |
TO-30000 | 30,000 | ≤10000 | 980 | 99.9 | 97 | Pharmaceutical Industry |
TO-40000 | 40,000 | ≤15000 | 1000 | 99.95 | 97 | Industrial Coating Facilities |
Product Description
Senotay’s Thermal Oxidizer is an advanced high-temperature oxidation system that treats harmful organic gases and converts them into clean, odor-free exhaust.
Our oxidizers are designed with precision temperature control, high-efficiency burners, and heat recovery systems to minimize fuel consumption and operating costs while ensuring safety and reliability.
With a modular structure and customizable design, our systems are suitable for small and large-scale industries, making Senotay a leading industrial oxidizer supplier in China.
Thermal Oxidizer — Technical Specification Table
Physical Dimensions | Performance Ratings | Material & Construction | Operational Data | Certifications & Lifecycle |
Model Airflow: 5,000–180,000 m³/h | VOC Destruction: 98–99.9% | SS304 / SS316L / Q235 + Anti-corrosion Coating | −2,500 to +1,500 Pa | 12–18 years |
Length: 4,200–22,000 mm | Operating Temperature: 750–1100 °C | Stainless Steel (SS310S) | 50–650 kW | 3,000–5,000 h |
Width: 2,500–9,800 mm | Max Tem: 1250 °C | 150–300 mm Ceramic Fiber + Firebrick | Natural Gas / LPG / Diesel | Not applicable |
Height: 3,400–11,500 mm | Thermal Efficiency 60–95% | 96–128 kg/m³ | 20–350 °C | ISO 9001 / CE / EN 14181 / GB 37822 |
Inlet Flange: DN300–DN2000 | Residence: 0.6–1.2 s | Tube-Shell / Plate / Ceramic RTO Blocks | 800–2,100 Pa | EU VOC Directive / US EPA 40 CFR |
Outlet Flange: DN400–DN2200 | System Leakage: ≤ 0.05% | Ceramic Fiber / Graphite | 11–250 kW | IP55–IP65 |
BCD: 350–2,200 mm | Noise Level: ≤ 80 dB(A) | Epoxy 120 μm + Polyurethane 150 μm | PLC + HMI Touchscreen | ≥ 800,000 cycles |
Weight: 6,800–85,000 kg | CO Emissions: < 10 mg/m³ | 6–12 mm | 4–12 Reinforced Pads | C3–C5 Industrial |
How Does a Thermal Oxidizer Work?
Contaminated gas intake: Polluted air enters the combustion chamber.
Preheating & combustion: The gas is heated to 750°C–1100°C using burners and a heat exchanger.
Oxidation process: VOCs and hydrocarbons react with oxygen to form CO₂ and H₂O vapor.
Heat recovery: The hot, clean gases pass through heat exchanger units to preheat incoming air, saving energy.
Exhaust emission: Fully purified air is discharged safely into the atmosphere.
This process guarantees maximum pollutant destruction and minimal energy consumption.
Why Choose a Thermal Oxidizer?
High oxidation efficiency: Achieves 99–99.9% VOC removal.
Durability: Constructed with high-temperature and corrosion-resistant materials.
Low operational cost: Integrated heat recovery and automatic burner control.
Safety: Multi-layer insulation and automatic temperature control.
Adaptability: Custom-designed to meet specific waste gas volume and composition.
Eco-performance: Promotes sustainability by reducing greenhouse gas emissions.
Features of Senotay’s Thermal Oxidizer
1.VOC destruction rate ≥ 99.9%.
2.Suitable for medium-to-high VOC concentration.
3.24/7 continuous operation capability.
4.Automatic temperature regulation.
5.Compact and modular design.
6.Optional heat recovery up to 97%.
7.Fully PLC-controlled system with alarm management.
8.Compliant with ISO, CE, and EPA standards.
Optional Features
Regenerative Heat Exchanger (RTO) for maximum energy reuse.
Catalytic Conversion Module for mixed VOC streams.
Secondary Combustion Chamber for high VOC load applications.
Remote Monitoring and SCADA Integration.
Dual-Fuel Burners (Natural Gas/Propane) for flexible energy sourcing.
Auto Start-Stop and Safety Shutdown System.
Core Components
Component | Function |
Combustion Chamber | High-temperature oxidation of VOC gases. |
Heat Exchanger Unit | Recovers heat and preheats inlet gas to reduce fuel use. |
Burner System | Maintains desired thermal reaction temperature. |
PLC Control System | Full automation, temperature monitoring, and safety alarms. |
Blower and Ductwork | Ensures optimal airflow distribution. |
Insulated Shell | Maintains thermal stability and minimizes heat loss. |
Exhaust Stack | Discharges purified gases safely into the atmosphere. |
Standard Physical & Mechanical Properties
Parameter | Specification | Unit |
Operating Temperature | 750–1100°C | °C |
VOC Removal Efficiency | ≥99.9 | % |
Heat Recovery Rate | 90–97 | % |
Pressure Drop | ≤2000 | Pa |
System Material | SUS304 / SUS316L | – |
Noise Level | ≤75 | dB |
Catalyst Lifespan (Optional) | 5–10 | Years |
How It Works – Working Mechanism
The system operates based on three critical parameters:
Temperature: Optimal oxidation temperature range of 750–1100°C.
Retention Time: Polluted air stays in the chamber for 0.5–2 seconds.
Turbulence: Uniform air distribution ensures complete VOC oxidation.
When these conditions are met, all volatile organic compounds are converted into CO₂ and H₂O, ensuring 99.9% purification efficiency.
Technical Advantages of Manufacturing Thermal Oxidizer at Senotay
Advanced Simulation and Design Tools for air flow and thermal mapping.
Custom-built to parameters like VOC type, gas flow, and concentration.
Certified Quality Control adhering to ISO and CE standards.
Robotic Welding and Precision Assembly for longevity and reliability.
Energy Recovery Systems designed for optimal thermal efficiency.
Comprehensive After-sales Service with global coverage.
Senotay stands as a leading thermal oxidizer manufacturer and VOC abatement system supplier in China, delivering quality and environmental performance across industries.
FAQs
Q1: What efficiency can I expect from Senotay Thermal Oxidizer?
answers: Up to 99.95% destruction efficiency for VOCs and hazardous pollutants.
Q2: What temperature range does it operate in?
answers: Typically between 750°C and 1100°C, adjusted by VOC load.
Q3: Do you provide customized systems?
answers: Yes, Senotay designs each system to meet specific industrial requirements.
Q4: Is installation included?
answers: We provide installation, on-site support, and training for all clients globally.
Q5: What certifications does your system hold?
answers: All Senotay Thermal Oxidizers are ISO, CE, and EPA compliant.
