What Is an NE Bucket Elevator?
The NE bucket elevator is a type of high efficiency vertical conveyor system Which is engineered to transport bulk materials vertically particularly abrasive, granular and block type materials such as cement clinker, coal, limestone and minerals. As one of the flagship products by HEBEI OuTai Environmental Protection Equipment Co., Ltd. Which is known as senotay. NE type bucket elevator ensures safety with continuous and large capacity handling for industries like cement, mining, chemical, power and agriculture.
It is built to ISO 9001 and CE standards this industrial bucket elevator integrates precision engineering with durable chain traction and advanced sealing technology to deliver unmatched performance in demanding environments.
What reason makes you to choose NE Bucket Elevator
When selecting a vertical conveyor system, reliability, capacity and low maintenance define operational success. The NE bucket elevator outperforms conventional conveyors with:
Efficient Power Usage: For Efficient Power Usage It is Inflow feeding & gravity discharge reduce energy consumption by up to 30%.
Long Service Life: This system also ensures a long time service because of Highstrength plate chain (ISO 6336 compliant) which ensures 5 to10 years of chain durability.
Superior Safety: Dual seal IP54 casing prevents dust leakage; built-in backstops ensure safety during power loss.
High Productivity: For productivity it have a high lifting capacity ranges from 15 m³/h to 800 m³/h with a maximum lifting height of 40 meters.
Temperature Resistance: The elevator bucket also operates reliably with materials up to 250°C.
NE Bucket Elevator Model Comparison Table
Model | Capacity (m³/h) | Bucket Volume (L) | Bucket Distance (mm) | Chain Speed (m/s) | Max Material Size (mm) | Weight (kg/m) |
NE15 | 15 | 2.5 | 203.2 | 0.5 | 50 | 27.5 |
NE30 | 35 | 7.8 | 304.8 | 0.5 | 65 | 35 |
NE50 | 60 | 15.7 | 304.8 | 0.5 | 65 | 64 |
NE100 | 110 | 35.0 | 400 | 0.5 | 95 | 89 |
NE150 | 170 | 52.2 | 400 | 0.5 | 95 | 112.3 |
NE200 | 220 | 84.6 | 500 | 0.5 | 125 | 134 |
NE300 | 320 | 127.5 | 500 | 0.5 | 125 | 188 |
NE400 | 400 | 182.6 | 600 | 0.5 | 145 | 205 |
NE500 | 500 | 260.9 | 700 | 0.5 | 165 | 223 |
NE800 | 800 | 501.8 | 800 | 0.5 | 195 | 313 |
Capacities and parameters may be adjusted based on customer-specific bulk density and flow characteristics.
NE Bucket Elevator – Technical Specification Table
Physical Dimensions | Performance Ratings | Material & Construction | Operational Data | Certifications & Lifecycle |
Overall Height: 6,000–45,000 mm | Operating Pressure: 0.3–0.6 Bar | Q235 / Q345 Steel | 220–480 Nm | 10–18 years |
Boot Section Width: 450–1,100 mm | Max Pressure: 1.0 Bar | 20Mn2 / 40Cr / 20CrMnTi | 1,200–8,600 kg | 20,000–40,000 hrs |
Head Section Width: 500–1,200 mm | Operating Temp: –20 to 120 °C | CC Steel / Nylon / HDPE | 0.25–0.60 m/s | ISO 9001:2015 / CE |
Bucket Width: 160–400 mm | Max Temp: 150 °C | NM400 / UHMW-PE | 35–450 m³/h | JB/T 3926, GB/T 6975 |
Bucket Pitch: 240–500 mm | Conveying Efficiency: > 90 % | 40Cr Forged Steel | 5.5–55 kW | EN 81-31 |
Flange Size: Ø260–Ø760 mm | Max Material Size: ≤ 60 mm | Rubber / Felt / Labyrinth | ≤ 85 dB(A) | 1,000–1,500 hrs |
Bolt Circle Diameter (BCD): Ø220–Ø720 mm | Filling Factor: 0.65–0.75 | 4–8 mm | Gravity / Spring | 5,000–8,000 cycles |
Product Description, Material Properties & Mechanical Standards
The NE series is available from NE15 to NE800, allowing flexible adaptation to different process capacities.
Each model features heavy-gauge steel casings, reinforced chain drive assemblies, and customizable bucket materials (steel or HDPE).
Standard Physical & Mechanical Properties
Property | Specification | Standard Applied |
Casing Thickness | 3–5 mm | ISO 2177 |
Chain Hardness | HRC 58–62 | ISO 6336 |
Motor Protection | IP54 | IEC 60529 |
Operating Temp. | ≤250°C | Industrial Grade |
Chain Speed | 0.5 m/s | Energy-optimized |
Lifespan (Chain/Bucket) | 5–10 years | ISO 1328-1 |
Maintenance Cycle | ≥5,000 hours | CE Certified |
The precise engineering and robust mechanical standards ensure sustained output under the harshest industrial conditions.
How Does an NE Bucket Elevator Work?
The working mechanism of a chain bucket elevator like the NE type is based on vertical material lifting through a sequence of buckets attached to a traction chain.
Step-by-Step Operation:
Feeding: Material enters the boot section and is scooped into buckets.
Lifting: Buckets ascend vertically at 0.5 m/s; chain motion ensures smooth transport.
Discharge: At the head, buckets invert automatically; material is discharged by gravity.
Return: Empty buckets descend along the guided pathway for continuous operation.
This low-speed, high-torque system minimizes wear and ensures gentle material handling with minimal spillage.
Who Uses an NE Bucket Elevator?
The NE bucket elevator is widely used across various sectors including:
Cement Plants — for clinker and limestone handling.
Mining & Quarrying — for ores and bulk minerals.
Coal & Power Plants — for dry and hot coal lifting.
Fertilizer & Chemicals — for granular material transport.
Agriculture & Food Processing — for grains and feedstock handling.
Its industrial-grade strength and versatile design make it the preferred bulk material elevator for heavy-duty applications.
Features of the NE Bucket Elevator
Scalable Capacity: Ranges from 15 m³/h (NE15) to 800 m³/h (NE800).
Compact Design: Modular construction for easy installation and maintenance.
Noise Reduction: Smooth drive reduces vibration and operational noise.
Corrosion Resistance: Anti-wear plate chain ensures stability even in harsh environments.
Advanced Sealing: IP54-rated protection against dust ingress.
Extended Maintenance Intervals: Over 20,000 operational hours between overhauls.
Core Components
Component | Description |
Drive Assembly | Motor-reducer combo with fluid coupling; minimizes shock loads. |
Casing Structure | Modular welded steel panels (3–5 mm thick). |
Buckets & Chain | HDPE or steel buckets with HRC 58–62 hardened chain. |
Tensioning System | Automatic tail unit maintains chain tension (±5% tolerance). |
Sealing System | Triple-lip & labyrinth seals for dustproof operation. |
Bearings | Lubricated roller bearings rated for 70°C max. operating temp. |
Installation Method
The NE type bucket elevator offers straightforward installation:
Foundation preparation — ensure vertical alignment and stable base.
Casing assembly — modular sections are bolted airtight.
Drive & head unit setup — align reducer and shaft coupling.
Chain and bucket assembly — installed from return section upwards.
Tension adjustment & start-up testing — fine-tune to ±0.5% precision.
Senotay provides on-site guidance and remote assistance during setup.
Technical Advantages in Senotay Manufacturing
HEBEI OuTai Environmental Protection Equipment Co., Ltd. (Senotay) is a leading NE bucket elevator manufacturer in China with full ISO 9001:2015 and CE compliance.
Key Manufacturing Advantages:
Precision CNC machining for chain and sprocket alignment.
Automated welding and anti-corrosion coating for extended casing life.
Fully modular design reducing installation time by 40%.
Rigorous QA inspections following ISO & IEC standards.
Custom configurations for high-temperature, abrasive, or food-grade applications.
Senotay’s expertise ensures reliable operation across thousands of projects in cement, mining, and material handling industries.
FAQs
Q1: What materials can the NE bucket elevator handle?
Answers:It efficiently handles materials such as cement clinker, limestone, coal, grain, fertilizer, and sand.
Q2: What is the maximum lifting height?
Answers:Standard configurations support up to 40 meters, with customization available.
Q3: Is the elevator suitable for high-temperature applications?
Answers:Yes, up to 250°C, making it ideal for hot clinker and dry coal handling.
Q4: How often does it require maintenance?
Answers:A regular maintenance cycle is every 5,000 hours, with full inspection annually.
Q5: Does Senotay offer custom designs?
Answers:Absolutely yes, our engineering team tailors every NE bucket elevator to meet specific project requirements and plant layouts.