What is a Modular & Industrial Dust Collector?
A Modular & Industrial Dust Collector which is also known as a Modular Baghouse Dust Collector this is a high-efficiency dust extraction system designed to remove airborne particulate matter generated during industrial processes. As a scalable and customizable industrial dust collector, it ensures a cleaner, safer, and regulation-compliant workplace by achieving up to 99.9% filtration efficiency for particles ≥0.5 μm.
state-of-the-art Modular Dust Collector combines modular engineering, intelligent airflow design, and low-maintenance components to deliver long-lasting performance in sectors such as metalworking, woodworking, pharmaceuticals, chemicals, and manufacturing.
Why Choose a Modular & Industrial Dust Collector?
Industrial facilities face ever-evolving production demands and stringent environmental regulations. Choosing Senotay’s Modular & Industrial Dust Collector offers several key benefits:
Scalable and Adaptable Design: Each module handles 5,000–20,000 m³/h airflow, with total capacity up to 100,000+ m³/h—allowing effortless expansion.
Regulatory Compliance: Fully certified under CE, ISO 9001:2015, EN ISO 16890, and ATEX Zone 22, ensuring global conformity to EU and OSHA standards.
High-Efficiency Filtration: Proven 99.9% filtration efficiency using premium PTFE or polyester filter media.
Energy Efficiency: Optimized airflow paths reduce energy consumption by 20–40% compared to conventional systems.
Maintenance-Friendly Construction: Quick filter replacement, pulse-jet cleaning system, and real-time differential pressure monitoring keep uptime high.
Types of Modular & Industrial Dust Collectors (Comparison Table)
Model | Airflow (m³/h) | Filtration Efficiency | Power (kW) | Material | Noise Level (dB(A)) | Certifications |
ZE-160 | 7,000 | 99.9% @ 0.5µm | 5.5 | Galvanized Steel | 76 | CE, RoHS |
CC-M300 | 2,000 | 99.7% @ 0.3µm | 7.5 | Powder-Coated Steel | 85 | CE, ISO 9001 |
FB-EX45 | 3,000 | 99.95% @ 0.1µm | 11 | Stainless Steel 304 | 90 | CE, ATEX |
ZE-240 | 10,000 | 99.9% @ 0.5µm | 9 | Carbon Steel | 80 | CE, ISO 14001 |
CC-M450 | 15,000 | 99.8% @ 0.3µm | 12 | Steel + Epoxy Coat | 82 | CE, ISO 9001 |
FB-EX60 | 6,000 | 99.95% @ 0.1µm | 15 | Stainless Steel | 88 | CE, ATEX Zone 22 |
MB-500 | 20,000 | 99.9% @ 0.5µm | 18 | Steel, PTFE Media | 85 | CE, RoHS |
ZE-300 | 12,000 | 99.9% @ 0.3µm | 10 | Galvanized Steel | 80 | CE, ISO 9001 |
CC-M600 | 25,000 | 99.8% @ 0.5µm | 22 | Stainless Steel 304 | 90 | CE, ISO 14001 |
FB-EX80 | 30,000 | 99.95% @ 0.1µm | 25 | Fire-Retardant Steel | 92 | CE, ATEX, ISO 9001 |
Modular & Industrial Dust Collector — Technical Specification Table
Physical Dimensions | Performance Ratings | Material & Construction | Operational Data | Certifications & Lifecycle |
Length: 1,200–6,000 mm | Pressure Rating: –5 to +5 kPa | SS304 / Q235 | –3 to +3 kPa | > 60,000 h |
Width: 1,000–4,500 mm | Max Temperature: 80°C (standard) | Polyester / PPS / PTFE | 60–180 s | > 1,000,000 cycles |
Height: 2,500–18,000 mm | Max Temperature (high-temp model): 150–200°C | Galvanized Steel / SS | 5–75 kW | ISO 9001 / CE / EN 12779 |
Inlet Diameter: 200–1200 mm | Airflow Capacity: 3,000–120,000 m³/h | NBR / Viton | 0.5–0.7 MPa | EPA / EU Dust Emission < 20 mg/m³ |
Outlet Diameter: 250–1400 mm | Filtration Efficiency: 99.5–99.9% @ ≥ 0.5 μm | 4–8 mm | 6–96 units | ≥ 120 μm coating |
Access Door Size: 500×700 mm | Pressure Drop: 800–1500 Pa | Carbon Steel / SS304 | 1,200–18,000 kg | 10–15 years |
Module Expansion: Add-on units in 6–24 filter bag increments | Dust Loading Capacity: ≤ 120 g/m³ | 1,600–6,000 mm | 40–120 Nm | IP54–IP65 (control panel) |
Bolt Circle Diameter (BCD): 400–1200 mm | Emission Level: ≤ 10–30 mg/m³ | 130–160 mm | 0.8–3.5 m³ | ATEX Zone 21/22 (optional) |
Product Description, Material Properties & Standard Mechanical Specifications
The Modular Baghouse Dust Collector is precision-built using heavy-gauge steel (4–8 mm) with powder-coated or galvanized surfaces, ensuring durability and corrosion resistance. Every module is designed for easy installation, minimal downtime, and long service life.
Material & Mechanical Specifications:
Component | Specification/Material | Standard Compliance | Functionality |
Filter Bags | Polyester / PTFE-Coated / Fire-Retardant Polyester | EN 779:2012 / NFPA 701 | Captures fine dust down to 0.3μm |
Housing & Frame | Galvanized Steel / Stainless Steel 304 (3–8 mm) | ASTM A653 / A240 | Provides structural integrity |
Sealing Type | IP54 / IP55 Silicone & Labyrinth Seals | IEC 60529 | Prevents dust leakage |
Hoppers | Pyramid / Trough with Rotary Airlock Valves | ASME B16.5 | Smooth dust discharge |
Fan & Motor | Centrifugal Fan with VFD | NEMA MG-1, UL 507 | Balances airflow, minimizes noise |
Control System | PLC-Based with Auto Pulse-Jet Cleaning | ISO 9001:2015 | Automated filter cleaning |
How Does a Modular & Industrial Dust Collector Work?
Step-by-Step Working Mechanism:
Dust-Laden Air Entry
Contaminated air enters the dust collector through an inlet plenum designed to evenly distribute air across the filters.
Filtration Process
Dust particles are trapped on the outer surface of the filter media while clean air passes through and exits.
Pulse-Jet Cleaning System
A programmed pulse of compressed air blows in reverse through the filters, dislodging accumulated dust.
Dust Discharge
Dislodged dust falls into a hopper and is then removed through rotary airlock valves or conveyors.
Continuous Operation
Automated monitoring ensures optimal airflow and filtration, resulting in consistent performance.
Features of Senotay’s Modular & Industrial Dust Collector
99.9% filtration for fine particles ≥0.5μm.
Modular scalability from 10,000 to 100,000+ m³/h.
Low-pressure drop design (<600Pa).
Explosion-proof and fire-retardant options.
Automated pulse-jet cleaning.
VFD-controlled high-efficiency fans.
Compact, easy-to-install modules.
Core Components
Core Component | Description |
Filter Bags & Cages | PTFE-coated or fire-retardant bags for ultra-fine filtration and fast cleaning cycles. |
Fan & Motor Assembly | High-efficiency centrifugal fan with variable frequency control. |
Hopper & Valves | Rotary airlocks ensure consistent dust discharge without re-entrainment. |
Control Panel | PLC system with ΔP monitoring, timers, and remote connectivity. |
Frame & Housing | Anti-corrosion, 4–8mm heavy-duty steel structure with sealed flanges. |
Installation Method
Senotay’s Modular Dust Collector is delivered in pre-assembled modules designed for easy transport and fast installation.
Basic Installation Steps:
Prepare a leveled concrete base or steel support frame.
Position modular units using cranes or forklifts.
Connect airflow ducts, electrical controls, and discharge systems.
Calibrate VFDs and PLC automation per site specifications.
Perform test runs and leak inspections before commissioning.
Technical Advantages in Manufacturing (Senotay - Hebei Outai EPE Co., Ltd.)
Senotay stands as China’s leading Modular Dust Collector Manufacturer, leveraging:
Advanced Laser-Cutting & CNC Welding for dimensional precision.
In-House Performance Audits including leak testing and weld inspection.
Certified Quality Management Systems (ISO 9001:2015) ensuring consistent production reliability.
Smart Control Integration enabling remote monitoring and predictive maintenance.
Energy Optimization Engineering achieving up to 40% energy savings with reduced pressure drop systems.
FAQs – Modular & Industrial Dust Collector
Q1. What is the lifespan of a Senotay Modular Dust Collector?
Answers: The housing and frame last 15–20 years, while filter bags have a lifespan of 1–5 years, depending on dust type and maintenance frequency.
Q2. Can this system handle explosive or combustible dust?
Answers: Yes. Models with ATEX certification incorporate explosion-proof motors and spark arrestors for hazardous environments.
Q3. Is customization possible for specific industrial needs?
Answers: Absolutely. Senotay offers custom filtration media, airflow capacities, inlet configurations, and control systems to match your application.
Q4. How much energy can I save with a modular design?
Answers: Energy savings range from 20–40% compared to non-modular baghouse systems.
Q5. Does Senotay provide on-site installation and support?
Answers: Yes. We offer turnkey solutions including design, manufacturing, installation, and aftersales technical support.
