What is a Lifting Dust Filter Element?
A Lifting Dust Filter Element is a high-performance filter element that is specially designed for advanced dust collection and air filtration systems. It plays a vital role in industrial dust removal by effectively capturing fine particulate matter, debris and pollutants from air streams. Featuring a pleated filter cartridge structure that it provides a large filtration area within a compact design.
Why is a Lifting Dust Filter Element Important for Dust Collection Systems?
Dust collection systems rely on filter elements to trap and remove airborne particles. The lifting dust filter element plays a critical role in:
· Ensuring consistent air filtration efficiency.
· Reducing system downtime and maintenance costs.
· Prolonging the lifespan of equipment.
· Maintaining compliance with environmental regulations.
· Protecting workers’ health and maintaining a clean workspace.
Without a quality filter element that even the best dust collector cannot perform effectively.
Types of Lifting Dust Filter Elements
Type No. | Material | Filtration Efficiency | Operating Temp (°C) | Dimensions (mm) | Cleaning System | Application Industry | Lifespan |
LD-01 | Polyester | 99.8% | ≤120°C | Ø325×660 | Pulse Jet | Cement | 8000 h |
LD-02 | PTFE Coated | 99.9% | ≤150°C | Ø325×900 | Reverse Air | Chemical | 9000 h |
LD-03 | Cellulose | 98.5% | ≤100°C | Ø350×660 | Pulse Jet | Food | 7000 h |
LD-04 | Aramid | 99.7% | ≤180°C | Ø325×1000 | Pulse Jet | Steel | 9500 h |
LD-05 | Polyester + Safety Mesh | 99.9% | ≤130°C | Ø325×660 | Mechanical Shake | Electronics | 8500 h |
LD-06 | PPS Fiber | 99.5% | ≤190°C | Ø325×800 | Reverse Jet | Furnace | 9000 h |
LD-07 | Nano Fiber | 99.95% | ≤120°C | Ø325×600 | Pulse Jet | Paint Booth | 9500 h |
LD-08 | Antistatic Polyester | 99.8% | ≤130°C | Ø325×700 | Pulse Jet | Powder Coatings | 8500 h |
LD-09 | Stainless Core Filter | 99.9% | ≤160°C | Ø325×750 | Pulse Jet | Mining | 10000 h |
LD-10 | Customized | 98–99.9% | ≤200°C | Variable | Custom | Any Industrial Use | Custom |
Material Properties of Lifting Dust Filter Element
These elements are carefully manufactured using high-quality filtration materials that withstand high pressure, temperature, and chemical corrosion:
Filter Media: Polyester fiber, cellulose, PTFE-coated material.
End Caps: Galvanized or stainless steel.
Support Core: Galvanized perforated sheet.
Sealing Gasket: Neoprene or polyurethane.
Coating: Anti-corrosive epoxy powder.
Standard Physical & Mechanical Properties
Property | Specification | Description |
Filtration Efficiency | ≥99.9% | Removes fine dust particles |
Temperature Resistance | up to 120°C (standard), up to 180°C (high-temp version) | Suitable for harsh applications |
Air Permeability | 180–350 m³/m²·h | Ensures consistent airflow |
Burst Strength | >2.5 MPa | Withstands mechanical stress |
Moisture Resistance | Excellent | Maintains performance in humid conditions |
Life Cycle | Over 8000 hours | Long service life |
Cleaning Method | Pulse jet cleaning | Ensures continuous efficiency |
Core Components of a Lifting Dust Filter Element
A robust Lifting Dust Filter Element is more than just filter media. Its core components include:
1. Pleated Filter Media: Maximizes the surface area for dust loading within a compact space.
2. Robust End Caps (Top & Bottom): Typically made from galvanized steel, stainless steel, or plastic, they provide a secure seal and structural integrity.
3. Internal Support Core: Prevents the filter from collapsing under suction pressure. It is often a powder-coated or stainless-steel mesh.
4. External Protective Cage (Optional but Common): A metal cage that protects the pleated media from physical damage during handling and the lifting/shaking process.
5. Gasket: A high-quality PU or silicone gasket ensures an airtight seal between the filter and the tube sheet, preventing dust bypass.
Sprecification Table Lifting Dust Filter Element - Model LDF-325x1000
Parameter | Specification | Tolerance | Standard | Application |
Element Dimensions | 325×1000 mm | ±2 mm | ISO 2941 | Standard Dust Collectors |
Filter Media | PTFE Membrane | - | ISO 16890 | Fine Dust Applications |
Filtration Efficiency | 99.99% @ 0.3µm | ±0.05% | EN 1822 | HEPA Grade |
Air Flow Rate | 350 m³/h | ±5% | ISO 1217 | Maximum Continuous |
Max Temperature | 120°C | - | - | Standard Operation |
Pressure Drop | 150 Pa | ±10 Pa | ISO 5011 | Initial Resistance |
Burst Pressure | 5 Bar | ±0.2 Bar | ISO 2941 | Structural Integrity |
Weight | 4.2 kg | ±0.1 kg | - | Handling & Installation |
Seal Type | PU Gasket | - | ISO 3601 | Leak-Free Connection |
Service Life | 8,000 hours | ±200 hrs | Internal Test | Typical Operation |
Working Mechanism
The Lifting Dust Filter Element operates on the surface filtration principle:
Contaminated air enters the filtration unit.
Dust particles are trapped on the pleated media surface.
Clean air passes through the filter and exits into the atmosphere or return system.
A pulse-jet or reverse-air cleaning system periodically removes accumulated dust from the surface, rejuvenating the element for continuous use.
Main Features of Lifting Dust Filter Element
High filtration efficiency (up to 99.9%).
Large dust-holding capacity.
Long service life and low maintenance cost.
Uniform pleat spacing for optimal airflow.
Easy installation and replacement (lifting design).
Applicable for various industrial dust collectors.
Anti-corrosion and anti-static options available.
Customizable dimensions and materials.
Why Choose a Lifting Dust Filter Element for Industrial Use? Key Advantages
Choosing a Senotay Lifting Dust Filter Element provides a direct return on investment through:
· Extended Filter Life: Effective cleaning cycles prevent premature clogging.
· Reduced Maintenance Costs: Less frequent change-outs save on labor and parts.
· Improved System Efficiency: Consistent airflow ensures the dust collection system works as designed.
· Enhanced Workplace Safety & Compliance: Effective capture of hazardous dust helps meet OSHA and other regulatory standards.
· Operational Consistency: Minimizes production interruptions due to filter-related issues.
Manufacturing Process
At HEBEIOUTAI ENVIRONMENTAL PROTECTION EQUIPMENT CO., LTD., each filter element is manufactured under strict quality control procedures:
Material Selection – Premium-grade filter media and components
Pleating Process – Uniform pleats created by automated machinery
End Cap Fixing – Secure bonding via epoxy resin or thermal welding
Assembly & Sealing – Ensures airtight joints and durability
Quality Inspection – Filtration efficiency, burst pressure, and airflow testing
Packaging & Shipment – Export-grade packaging for safe delivery
Why HEBEIOUTAI ENVIRONMENTAL PROTECTION EQUIPMENT CO., LTD. Is Your Trusted Partner
HEBEIOUTAI ENVIRONMENTAL PROTECTION EQUIPMENT CO., LTD. is a leading Lifting Dust Filter Element manufacturer in China we specializing in advanced air filtration and dust collection solutions.
Our Strengths are:
Over a decade of industrial experience.
Strict quality control system.
Advanced manufacturing technology.
Customized product design.
Professional technical support and after-sales service.
Global client base and proven track record.
FAQs
Q1. What industries use Lifting Dust Filter Elements?
answer:They are widely used in cement, steel, mining, powder coating, electronics, and chemical industries.
Q2. Can the filter element be cleaned and reused?
answer:Yes, most filter elements can be cleaned using pulse-jet systems or reverse air flow methods to extend service life.
Q3. What’s the maximum temperature resistance?
answer:Depending on material composition, it can endure up to 200°C.
Q4. How should I choose the right element type?
answer:Selection depends on your industry, operating conditions, airflow rate, and dust characteristics. Our technical team can assist you with the best configuration.
Q5. Do you provide customized sizes or designs?
answer:Absolutely. HEBEIOUTAI offers full customization to meet specific equipment and operational needs.