What is a Ceramic Multi-Tube Cyclone Dust Collector?
The Ceramic Multi-Tube Cyclone Dust Collector is a high-performance industrial air filtration system engineered for efficient dust separation in high-temperature, abrasive, and corrosive environments. Designed by Hebei OuTai Environmental Protection Equipment Co., Ltd. (a leading cyclone dust collector manufacturer in China—this advanced system combines multi-cyclone separation technology with high-durability ceramic materials to provide long-lasting, reliable dust removal for a wide range of industrial applications.
With a dust removal efficiency of up to 95% for particles between 5–10 microns, this system plays a crucial role in maintaining air quality, protecting downstream filtration systems, and ensuring compliance with ISO 9001:2015 and CE standards for safety and environmental protection.
Why Choose the Ceramic Multi-Tube Cyclone Dust Collector?
Industrial operations such as boiler flue gas treatment, metal smelting, cement production, and foundry processes demand a durable dust collection solution capable of withstanding severe heat, abrasion, and corrosive conditions. The Ceramic Multi-Tube Cyclone Dust Collector stands out due to its unique combination of ceramic technology, structural strength, and maintenance-free operation.
Key Benefits:
High Separation Efficiency: 92%–95% dust removal for dry and coarse dust particles (≥5 µm).
Long Service Life: Ceramic tubes last up to 20 years, even in continuous high-load environments.
Low Pressure Loss: Operates under <900 Pa, allowing integration into existing ventilation systems.
Eco-Friendly and Safe: Certified with CE, ISO 9001, RoHS, and ATEX, ensuring global compliance.
Minimal Maintenance: No moving parts reduce wear and maintenance downtime.
Types & Technical Analysis Table (10 Models)
Type No. | No. of Cyclone Tubes | Airflow (m³/h) | Tube Diameter | Operating Temp | Efficiency | Applications |
1 | 16 tubes | 2,000–5,000 | 100 mm | 300–600°C | 80–90% | Small boilers |
2 | 24 tubes | 5,000–8,000 | 100 mm | 300–700°C | 85–92% | Biomass plants |
3 | 36 tubes | 8,000–12,000 | 120 mm | 500–800°C | 88–94% | Foundries |
4 | 48 tubes | 12,000–18,000 | 120 mm | 500–900°C | 90–95% | Smelting plants |
5 | 60 tubes | 18,000–25,000 | 150 mm | 600–900°C | 90–96% | Cement & lime kilns |
6 | 72 tubes | 25,000–32,000 | 150 mm | 600–950°C | 93–97% | Petrochemical |
7 | 84 tubes | 32,000–40,000 | 150 mm | 700–1000°C | 94–98% | Boiler systems |
8 | 96 tubes | 40,000–50,000 | 150 mm | 700–1000°C | 95–98% | High-dust industries |
9 | 108 tubes | 50,000–60,000 | 180 mm | 700–1000°C | 95–99% | Incineration systems |
10 | 120 tubes | 60,000–70,000 | 180 mm | 700–1000°C | 95–99% | Large-scale plants |
Ceramic Multi-Tube Cyclone Dust Collector — Technical Specifications
Physical Dimensions | Performance Ratings | Material & Construction | Operational Data | Certifications & Lifecycle |
Overall Length: 1,200–6,800 mm | Dust Removal Efficiency: 90–95% (5–10 μm particles) | High-alumina ceramic (Al₂O₃ ≥ 92%) | –1.0 to –8.5 kPa | 10–20 years |
Overall Width: 900–4,500 mm | Pressure Rating: 0.6–1.0 MPa | Q235B / Q345 Carbon Steel | 5,000–180,000 m³/h | > 30,000 hours |
Overall Height: 2,200–9,500 mm | Operating Temperature: ≤ 450°C | Ceramic Wear-resistant Tiles | 900–1,600 Pa | ISO 9001:2015 / CE |
Inlet Flange Size: DN250–DN2000 | Maximum Temperature: 650°C | 10–25 mm | Self-induced vortex, no pulse needed | GB 16297-1996 |
Outlet Flange Size: DN200–DN1800 | Separation Efficiency for Coarse Dust: ≥ 98% | EPDM / Silicone (High-Temp) | ≤ 2% | Zone 21/22 |
Number of Cyclone Tubes: 9–64 units | Leakage Rate: ≤ 0.5% | 150–350 mm | 1,200–22,000 kg | > 500,000 cycles |
BCD (Bolt Circle Diameter): 350–1,200 mm | Gas Velocity: 15–22 m/s | Epoxy / Polyurethane Anti-corrosion | 6–12 months | ISO 14001 / EN 12779 |
Base Mounting Plate: 10–20 mm thickness | Outlet Emission: < 50–80 mg/m³ | Hot-dip Galvanized Steel | 80–220 Nm | 12–24 months
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Product Description & Material Properties
The Ceramic Multi-Tube Cyclone Dust Collector consists of multiple vertically arranged ceramic cyclone tubes enclosed in a Q235 carbon steel frame. The combination of structural steel and thermally resistant ceramics ensures both strength and resistance to extreme operating environments.
Parameter | Specification | Description |
Dust Removal Efficiency | 92% – 95% | High capture rate for 5–10 µm particles |
Pressure Resistance | <900 Pa | Low-pressure operation improves fan efficiency |
Material Composition | ≥6 mm Ceramic Tubes + Q235 Steel Body | Exceptional durability against abrasion & heat |
Operating Temperature | -20°C to 500°C | Suitable for high-temperature gases |
Airflow Capacity | 1,500 – 100,000+ m³/h | Scalable for small or large facilities |
Dust Load Handling | 0.5 – 35 t/h | Adaptable to variable dust concentrations |
Standard Physical & Mechanical Properties:
Ceramic Hardness: ≥8 on Mohs scale
Thermal Conductivity: <2.3 W/m·K
Density: 3.5 – 3.9 g/cm³
Compressive Strength: >350 MPa
Corrosion Resistance: Excellent resistance to acids and alkalis
How Does a Ceramic Multi-Tube Cyclone Dust Collector Work?
The multi-cyclone separation mechanism uses centrifugal forces to separate dust from air or gas streams efficiently:
Tangential Air Inlet: Dust-laden air enters through tangential inlets, evenly distributed across the ceramic tubes.
Cyclone Formation: The gas spirals inside each tube, generating centrifugal force.
Particle Separation: Heavier particles are pushed outward against ceramic walls and slide down.
Dust Discharge: Collected dust settles into the sealed hopper.
Clean Gas Outlet: Purified air exits through the top exhaust manifold—now 95% cleaner.
This process operates continuously, ensuring stable system performance even under heavy dust loads.
Features of Ceramic Multi-Tube Cyclone Dust Collector
Multi-tube modular design for high airflow and scalability.
Maintenance-free operation—no moving parts.
Explosion-proof options available (IP55).
Energy-saving construction minimizes fan load.
Long service life (15–20 years) of ceramic components.
Easy installation and retrofitting in existing ductwork systems.
Core Components
Cyclone Tube Assembly (multi-ceramic tubes).
Tangential Inlet Chamber.
Dust Discharge Hopper.
Clean Gas Outlet Manifold.
Flange & Seal Components.
Supporting Frame (Steel Structure).
Optional Explosion-Proof Casing (SS316L).
Installation Method
Prepare a stable concrete foundation capable of supporting total collector weight.
Use crane-assisted alignment for multi-tube assembly placement.
Connect inlet/outlet flanges with silicone or labyrinth seals (IP54–IP55).
Attach induced draft fan ducting and electrical connections.
Inspect pressure differential gauges and verify system balance.
Test airflow and perform initial performance calibration.
Technical Advantages in Manufacturing by Senotay (Hebei OuTai Environmental Protection Equipment Co., Ltd.)
Senotay’s decades of expertise in industrial air filtration engineering set it apart as a leading cyclone dust collector manufacturer in China.
Manufacturing Advantages:
Advanced Ceramic Engineering: High-purity alumina ceramics (≥6 mm) ensure superior hardness and wear resistance.
Precision Fabrication: CNC cutting and automatic welding maintain airtight performance.
Custom Engineering Solutions: Options for ATEX, CE, and ISO 14001-certified configurations.
Zero Defect Quality Assurance: ISO 9001:2015 quality management certified production line.
Global Compliance: Meets international OSHA, EU, and environmental emission standards.
FAQs
1. What makes a ceramic multi-tube cyclone better than a standard steel cyclone?
answers:Ceramic materials offer superior resistance to abrasion, corrosion, and high temperatures, extending system lifespan and efficiency.
2. Can this dust collector handle sticky or moist dust?
answers:It is best suited for dry particle collection. Pre-drying or pre-filtration systems can be integrated for sticky materials.
3. Is maintenance required frequently?
answers:No—due to its no-moving-part design, only periodic inspection and cleaning are necessary.
4. Can Senotay customize cyclone collectors?
answers:Yes. They provide custom tube diameters, flange configurations, and explosion-proof options as per industry requirements.
5. What certifications does the product have?
answers:All models are ISO 9001:2015 and CE certified, with optional ATEX and RoHS compliance.
