Enhanced Overview of Senotay Baghouse Dust Collectors: Technical Specifications and Certifications
Introduction to Baghouse Dust Collection Technology
Baghouse dust collectors are sophisticated industrial filtering devices used for collecting and removing particulate contaminants from air streams in processing and production facilities. The systems employ fabric filter bags as the major filtering media, delivering high-efficiency separation of dust particles from process air. Senotay's engineering philosophy combines strong construction with the latest filtration technology to provide reliable performance in high-demand industrial use in a broad range of industries such as cement, steel, power generation, food processing, metallurgy, and chemical industries.
Product Description and Technical Specifications
Senotay baghouse dust collectors are manufactured in several configurations with different capacities to suit various industrial needs. The systems are manufactured with modular compartment configurations which can be adaptable when installing and expanding in the future.
Product Description and Technical Specifications
Senotay's baghouse dust collectors are available in multiple configurations with varying capacities to meet different industrial requirements. The systems are designed with modular compartment designs that allow for flexibility in installation and future expansion.
2.1 Model Types and Capacities
LTMC-H1-4 Model: 4 filter cartridges, 40 m² filter area, 1,200-2,400 m³/h air volume capacity
LTMC-H2-8 Model: 8 filter cartridges, 80 m² filter area, 2,400-4,800 m³/h air volume capacity
LTMC-H3-12 Model: 12 filter cartridges, 120 m² filter area, 3,600-7,200 m³/h air volume capacity
LTMC-H3-24 Model: 24 filter cartridges, 240 m² filter area, 7,200-14,400 m³/h air volume capacity
LTMC-H3-36 Model: 36 filter cartridges, 360 m² filter area, 10,800-21,600 m³/h air volume capacity
LTMC-H3-48 Model: 48 filter cartridges, 480 m² filter area, 14,400-28,800 m³/h air volume capacity
2.2 Performance Measures
Filtration Efficiency: >99.9% for particles ≥0.1 microns
Operating Temperature Range: -20°C to 260°C (filter media dependent)
Maximum Allowable Resistance: 2,000 Pa
Emission Concentration: ≤10 mg/m³ (as per GB16297-1996 national standards)
Compressed Air Consumption: 0.5 m³/min at 10 cleaning cycles/hour
| Parameter | Specification Range | Measurement Unit | Applicable Models |
|---|
| Filter Area | 40-480 | m² | All LTMC-H series |
| Air Volume Capacity | 1,200-28,800 | m³/h | All LTMC-H series |
| Operating Temperature | -20 to 260 | °C | Customized based on filter media |
| Filtration Efficiency | >99.9 | % | All models |
| Emission Concentration | ≤10 | mg/m³ | All models |
| Device Leakage Rate | ≤1 | % | All models |
| Compressed Air Pressure | 0.4-0.7 | MPa | Pulse jet cleaning systems |
| Power Consumption | ~5.5 | kW | Standard systems |
Core Parts and Technical Information
4.1 Filtration System
Filter Bags: Made from proprietary materials such as polyester, polypropylene, or fiberglass based on the application demand
Support Cages: Zinc-plated or stainless steel carbon steel construction for corrosive environment applications
Tube Sheet: Precisely designed mounting surface with laser-drilled holes for correct filter bag positioning
4.2 Pulse Jet Cleaning System
Cleaning Mechanism: Uses compressed air pulses (0.4-0.7 MPa) for cleaning settled dust
Pulse Valves: DMF-Z-40S electromagnetic pulse valves with ≤0.15 seconds response time
Control System: Programmable Logic Controller (PLC) with manual and automatic operation modes
4.3 Structural Parts
Hopper Assembly: 1.2 m³ capacity with ≥60° inclination angle to avoid piling of material
Housing Structure: Q235B carbon steel production with ≥4 mm thickness and inner anti-corrosion treatment
Access Doors: Quick-opening design with sealing strips and safety interlock devices
INDUSTRIAL BAG DUST COLLECTOR PRODUCT SPECIFICATION TABLE
Parameter | Model DM-400 | Model DM-535B | Model DM-525TS | Testing Standards |
Model Number | DM-400 | DM-535B | DM-525TS | ISO 9001 |
Reduction Ratio | Cyclonic Separation: 99.5% | Cyclonic Separation: 99.8% | Cyclonic Separation: 99.7% | EN ISO 16890 |
Input Power | 1 HP (0.75 kW), 110V/220V | 5 HP (3.7 kW), 220V/440V | 5 HP (3.7 kW), 230V | NEMA MG-1 |
Airflow Capacity | 650 CFM | 2,550 CFM | 2,550 CFM | AMCA 210 |
Filtration Efficiency | 5 µm (99% @ 5µm) | 5 µm (99.2% @ 5µm) | 5 µm (99.1% @ 5µm) | EN 779:2012 |
Bag Capacity | 22 Gal (83 L) | 135 Gal (511 L) | 82 Gal (310 L) | ASTM F838 |
Inlet Configuration | 4" Single | 4" × 4 Multi-port | 5" × 3 Multi-port | ISO 1068:1975 |
Housing Material | Aluminum Alloy Frame | Powder-Coated Steel | Galvanized Steel Base | ASTM A653 |
Filter Media | Polyester Needle Felt | PTFE-Coated Polyester | Fire-Retardant Polyester | NFPA 701 |
Sealing Type | IP54 | IP55 | IP54 | IEC 60529 |
Noise Level | 56–76 dB | 70–90 dB | 70–90 dB | ISO 3744 |
Vibration Standards | <2.5 mm/s RMS | <3.0 mm/s RMS | <3.0 mm/s RMS | ISO 10816-3 |
Operating Temp. Range | 5°C to 40°C (41°F–104°F) | 0°C to 45°C (32°F–113°F) | -10°C to 50°C (14°F–122°F) | UL 507 |
Weight (Net/Gross) | 22 kg / 24 kg | 95 kg / 125 kg | 69 kg / 72 kg | ISO 21898 |
Dimensions (L×W×H) | 1250×450×500 mm | 1800×800×2750 mm | 1500×550×2450 mm | ASME B16.5 |
Protection Class | IP54, Corrosion-Resistant | IP55, Weatherproof | IP54, Anti-Static Coating | NEMA 250 |
Certifications | CE, RoHS | CE, ISO 9001 | CE, RoHS, ISO 14001 | EU Directives 2014/35/EU |
Warranty & Service Life | 2 Years / 15,000 Hours | 5 Years / 40,000 Hours | 3 Years / 25,000 Hours | ISO 281:2007 |
Customization Options | N/A | Inlet Adapters, Explosion-Proof Motor | Stainless Steel Housings, RFID Bag Tracking | API 67 |